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Specification Matrix

The table below highlights the key specification differences between Solarola “Gen 4” and Professional “Prokiln” model kilns.

General Specifications as of 19th August 2010.

Solarola Kilns-Type>>>

Types A& 1 Pro-Kiln&*Mini Pro

Type 2. “Gen 4”

Frame

  • Tubular Aluminium 40X40X3 rhs arches.
  • Complete frame provided as standard
  • *Mini-pro requires small local timber parts supply by client
  • 60x40x3 rhs aluminium

 

Structural Fixings

  • Stainless Steel where practical
  • Same

Capacities (M3- 50mm timber)

  • 6-120 cubic metres
  • 40-200 cubic metres

Cladding

  • Triple-Skin UV Protected Plastic
  • Black inner solar absorber sheet
  • Same

Support Software & Licenses

  • Solarola Proprietary
  • Confidentiality agreements required for access to advanced cyclic drying schedules. 
  • Same
  • Same
  • Omron SCADA report package

 

Control System

  • Micro-processor/ kiln mounted/ on-kiln setting
  • Central PC
  • Online functionality

Pre-program Schedules

  • NA. Set steps each time as required per mc tests
  • Time based auto schedule advance

Running Gear

  • Aluminium roller track
  • * Mini-pro rolls off on wheels
  • Same

Circulation Fans

  • Central Plenum Mounted
  • Same- Larger type

Main Circulation Air

  • Standard 1-1.5m/s variable 4- speed reversing
  • * Mini-pro 2 speed- single direction 0.7-1.0 m/s
  • IP rated acid resistant motors
  • “Devoted” Softwood  1-3 m/s
  • Auto speed per operator timer- adjusted automatically at phase changes.
  • Non-corroding Aluminium cowls and mountings

 

  • * Mini-pro- powder coated steel cowls
  • Infinitely variable and adjustable

 

  • Same
  • Softwood- to 3 m/s.
  • Uni-Directional-Semi automatic
  • Non-corroding Aluminium cowls and mountings
  • Same

 

Kiln Climate Sensing

  • Dual Sided Temp/ RH sensers- auto reversing
  • *Mini-pro single sided
  • Same

Support Devices

  • Basic ambient temp-rh sensing weather station for smart-vent, cloud stall and other unique functions.
  • Complex System including solar intensity, wind speed etc.- real time data logging

Solar Circulation & Air Heating System

  • Multi-Function automatic.

 

  • Advanced 12-volt Gen 5 solar air heating system
  • Back up direct feed battery fail-safe operation and trickle charger standard
  • Same- smaller circulation fans

 

  • Same system
  • Same- larger battery

Supplementary Heating Options-

  • Direct Fired Gas, hot water, steam optional.
  • *Mini-pro under development
  • Same- larger units available

Plenum-Internal Timber Cover

  • Heavy duty polyethylene
  • Same

Shape-Configuration

  • A: Optional Hand load- Type 1/ 2100mm high for forklift load Type 2/ 2950mm high
  • Arch Spread- TypeA/4000- Type  1/ 7000 or Type 2/8600mm
  • Same excluding type A frame

 

Exhaust Venting

  • Powered fan &louvre vents (reversing with airflow)
  • *Single sided for mini-pro
  • Same

Humidification

  • Low pressure water fogging-
  • Dual reversing with circ fans
  • Copper Fittings/ dual water solenoid and copper spray lines and water jets on both sides of plenum tom automatically deploy on lead side of reversing air stream.
  • *Single sided for mini-pro
  • Same

 

Controls

  • Refer Control  Specification matrix
  • Same

 

Control System & D-Base Specifications.

Solarola Kilns-Type

Pro-Kiln

Gen 4 Kiln

Circ Fan Speed

4 fixed settings- 2 day, 2 night

Infinitely Variable; pre-programmable in steps.

Control Settings

On kiln

Remote via online pc

Operation

On kiln

Remote via online pc

D-Log

Memory Stick- Excel format

Auto store daily snapshots each kiln

D-Log Graphs

  • Excel re-format manual

  • Excludes online mc

  • Excludes light intensity

  • Excludes supp energy o our consumption

  • Comprehensive Omron SCADA

  • Optional excel or graph format

  • 8-pin graph/ kiln. 4 case-4 core.

  • Differential mc/stress evident

  • Immediate daily- scroll by cursor

  • Simple data selection

  • Includes total gas consumption

  • Includes 0.5 hr gas consumption

Planned Research & Developments

All Payable as extras

(1)Routine Software Upgrades as part of optional R&D license fee.
(2) Mechanical upgrade changes “at cost” to licensed clients.
(3) Spot fees for private access

 

Sydney Uni Cyclic Optimisation Outcomes

 

NA

 

Access optimised schedule library- 2010.

 

Online Reporting/ Alarms

 

2009-2010

 

  • Standard features

Expanded alarms

N/A

Mid-late 2009

Auto Case core differential mc control

 

Mid-late 2009

Target Dry rate monitoring & control

 

N/A

 

Mid-late 2009

Auto mode responses to dry rate conditions

 

N/A

 

2009-2010.

Foundations

Flat Concrete Slab 150mm thick if loaded by forklift.
Optional cold tar & screenings seal

As Per pro-kiln

SOLARKILNS; Committed to delivering continued improvement and competitive advantage.

  • Committed R&D 2009-2011; Aus$3,000,000.00

  • Additional R&D: 100% of R&D license lev


Advanced Pro-Kiln Control & Cabinet (Above)

Type 1 Pro-Kiln. Arch Spread 7000mm
3x 1200mm stacks wide- 1800mm high
Airflow left-right/ reversing
End Of Stack View
Length 6200mm (1.2) - 20 M3 capacity

Type 3-100 M3 Gen-4 kiln (Length 12200mm)
Type 2 arch spread 8600mmm
5x 1200mm stacks wide- 2900mm high

 

Any Length Optionally Available. (To customer order- Price on application)

Standard Kiln Lengths from 5.8 metres long- 24.5  metres long